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Stamped Metal Bracket from Coil Material to Finished Part
Project Case Study

Stamped Metal Bracket from Coil Material to Finished Part

Tooling // Progressive Stamping // Deburring for Appliance, automotive, hardware and electrical equipment components.

Project Overview

Customer Requirement

A typical OEM project begins with drawing review, material confirmation, process route planning and inspection requirements.

01 // Requirement

Coil or sheet metal material

02 // Requirement

Progressive die or punching process

03 // Requirement

Consistent holes, tabs, bends and edge quality

04 // Requirement

Bulk packing or customer-specific packaging

Manufacturing Process

From Blank to Finished Component

The exact route depends on drawing, material and quantity, but the steps below show the manufacturing logic buyers can expect.

Step 01

DFM and Tooling Review

Drawings are reviewed for material thickness, bend radius, burr direction, hole spacing and tooling feasibility.

Step 02

Material Preparation

Coil or sheet material is checked and prepared for trial production or batch stamping.

Step 03

Tooling and First Article Trial

Tooling is tested and adjusted before confirming key dimensions and part function.

Step 04

Stamping Production

Blanking, punching, forming or progressive die stamping creates repeatable bracket geometry.

Step 05

Deburring and Surface Treatment

Edges can be deburred and parts can be plated, painted, powder coated or oiled.

Step 06

Batch Inspection and Packing

Critical dimensions, burr direction, surface condition and quantity are checked before shipment.

Key Manufacturing Challenges

Risk Points to Control

Controlling burr direction and edge quality
Maintaining repeatability across large batches
Balancing tooling cost and annual volume
Preventing surface marks on visible parts
Quality Control Points

Inspection Focus

First article approval
In-process sampling
Go/no-go gauge or fixture check
Surface and edge inspection
Batch traceability
Similar Parts

Parts We Can Manufacture with Similar Routes

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Send Drawings for Process Route Review

Share drawing, material, finish, quantity, tolerance and inspection requirements. We will review manufacturability and quotation details.

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